HATSYS solutions
HATSYS Complete Turnkey Injection Molds
One supplier for the mold, hot runner, trials and final result

Features and benefits
HATSYS can quote and manufacture complete injection molds to the customer’s specification. A turnkey supply reduces responsibilities split among several parties and allows the cold side and hot runner to be designed together.
Integrated responsibility
One supplier coordinates mold design, hot runner, wiring, assembly and trials.
Application-specific project
Part geometry, resin, molding machine, cycle, cavity count and cosmetic needs drive the complete solution.
Quality and competitiveness
European technical standards, fast lead times and a manufacturing structure that enables highly competitive commercial conditions.

Selection criteria
Supply stages
Analysis, simulation, engineering, manufacturing, assembly, trials, documentation and start-up support.
Automotive example
A recent project quotation concerned a mold for two automotive cooling fans and was developed within a very short timeframe.
Warranty
Terms, expected performance and responsibilities are defined in the complete project quotation.
| Stage | Activities | Output |
|---|---|---|
| 1. Feasibility | Part, resin, machine, cycle and commercial targets | Definition of risks and supply scope |
| 2. Engineering | Mold design, flow analysis and hot runner integration | Customer approval of the technical solution |
| 3. Manufacturing | Machining, components, assembly and wiring | Dimensional and functional checks |
| 4. Trials | Mold tests and parameter validation | Correction and acceptance plan |
| 5. Delivery | Documentation, warranty and start-up support | Single project responsibility |
Catalogue chapter
View configurations and technical details in the dedicated PDF section.
Complete HATSYS catalogue
The complete range in one PDF.
Related solutions
Discuss your application
Send the drawing, resin, number of cavities, molding machine and production targets. GDS will collect the data and coordinate the technical assessment with HATSYS.
