HATSYS solutions

HATSYS Hot Runner Manifolds

Uniform melt distribution in multi-cavity systems

2–48 cavitiesMoldex3DBalancingCustom channelsIn-house production
HATSYS multi-cavity hot runner manifolds

Features and benefits

A manifold must be engineered as part of the process: channels, heating, expansion and interfaces must provide comparable flow, controlled pressure loss and a stable thermal profile.

1

Balance

Channel geometry is defined to reduce pressure, temperature and residence-time differences between cavities.

2

Flow analysis

Moldex3D simulation supports gate selection, bore diameters, paths and filling sequences.

3

Flexibility

The catalogue shows layouts from 2 to 48 cavities as well as fully customized projects.

HATSYS multi-cavity hot runner manifolds

Selection criteria

Thermal engineering

Heaters, thermocouples, insulation and contact with the plates must limit gradients and heat loss.

Expansion and sealing

Mounting dimensions account for manifold expansion at operating temperature.

Maintenance

Accessibility, replaceable components and documentation reduce service time.

Catalogue chapter

View configurations and technical details in the dedicated PDF section.

Open chapter PDF

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Discuss your application

Send the drawing, resin, number of cavities, molding machine and production targets. GDS will collect the data and coordinate the technical assessment with HATSYS.